Our services and possibilities
We manufacture individual and series parts for mechanical engineering, as pure subcontracting or as complete parts. In three production areas, large parts up to a piece weight of 160 tons can be machined on 7 traveling column milling machines. The largest traveling column milling machine has a machining length of 24 m. At FORMA MASCHINENBAU Zerspanungstechnologie, milling and drilling is also carried out on the most modern 5-axis machining centers with pallet changers for components with dimensions up to 3.400 mm. Through the QA department, we can check and log work including a measurement report, as well as offer pure contract measurements.
Complete welded constructions up to S355 are made by our welders after the work preparation. Material procurement of any pre-material or welded components made from special materials is carried out with partner companies and sub-suppliers. From the 3D model data provided, components are prepared using CAD / CAM software under Solid Works for the development of complex 5-axis contours. A look at the machinery shows you our technical possibilities. No less important than X-Y-Z dimensions are the people behind the machines. Some employees have a wealth of experience of over 30 years. Just as important are the young skilled workers who are continually added through their own training.
Portalfräsmaschinen
Hochgenauigkeits- Portalfräsmaschine
- X 17.750 mm
- Y 8.600 mm
- Z 3.000 mm
- W 3.500 mm
- 4 Arbeitstische bis 140 Tonnen Taglast
- 2 x 10.000 mm x 2.750 mm
- 2 x 7.000 mm x 2.750 mm
- 5 Wechselfräsköpfe + Sonderköpfe
- Simultan Gabelkopf mit Elektrospindel, 15.000 Umdr.
- Indexierender Orthogonal Kopf 0,02°, 6.000 Umdr.
- 61 KW mit Antriebsleistung
- 240 Fach Werkzeugwechsler
Die Arbeitstische lassen sich einzeln, oder in verschiedenen Varianten gekoppelt nutzen.
Traveling column milling machines
- X 24.000 mm
- Y 5.000 mm
- Z 1.600 mm
- Automatically swiveling milling head + special heads
- 37 KW with head change system
- CNC rotary table 60 to. Table top 3000 x 2500 mm with shifting axis 2500 mm
- X 20.000 mm
- Y 4.100 mm
- Z 1.500 mm
- Automatically swiveling milling head
- 37 KW with head change system
- Tool changing robot 180 tools
- CNC rotary table 60 to. Table top 3000 x 2500 mm with sliding axis 2000 mm
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X 14.000 mm
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Y 4.200 mm
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Z 1.750 mm
- Stepless milling head 6000 rev.
- 46 KW with head change system and 4 milling heads
- Tool changer 80 compartment
- CNC rotary table 40 to. Table top 4000 x 3000 mm with sliding axis 2000 mm
- X 12.000 mm
- Y 3.800 mm
- Z 1.500 mm
- Automatically swiveling milling head 6000 rev.
- 42 KW with head change system
- Tool changing robot 180 tools
- CNC turntable 50 to. Table top 3000 x 2500 mm W1000mm
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X 10.000 mm
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Y 4.200 mm
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Z 1.600 mm
- Automatic tool changer 120x
- Orthogonally swiveling milling head
- 46 KW with head change system and 4 milling heads
- CNC rotary table 60 to. Table top 2500 x 2500 mm with sliding axis 2000 mm
- X 8.000 mm
- Y 1.900 mm
- Z 1.000 mm
- Automatically swiveling milling head 28 KW
- CNC turntable 20 to. Table top 2000 x 1650 mm with displacement axis 1000 mm
Machining centers
- X 1.600 mm
- Y 1.000 mm
- Z 1.300 mm
- 60 m rapid traverse
- 10.000 rpm
- Pallets 1.200 x 1.000 mm
- Table load max. 3.500 kg
- 44 KW, milling head B-axis swiveling
- 120 compartment tool changer
- X 1.250 mm
- Y 1.000 mm
- Z 1.000 mm
- 60 m rapid traverse
- 12.000 rpm
- Pallets 1.000 x 800 mm
- Table load max. 1.500 kg
- 52 KW, milling head B-axis swiveling
- 180 compartment tool changer
- X 1.000 mm
- Y 1.100 mm
- Z 1.000 mm
- 60 m rapid traverse
- 12.000 rpm
- Pallets 1.000 x 800 mm
- Table load max. 1.500 kg
- 52 KW, milling head B-axis swiveling
- 180 compartment tool changer
- X 800 mm
- Y 800 mm
- Z 900 mm
- 60 m rapid traverse
- 12.000 rpm
- Pallets 800 x 630 mm
- Table load max. 1.500 kg
- 44 KW, milling head B-axis swiveling
- 180 compartment tool changer
- X 650 mm
- Y 520 mm
- Z 475 mm
- 42 m rapid traverse
- 15.000 rpm
- Pallets with zero point tension 630 x 500 mm
- Table load max. 300 kg
- 46 KW, 200 Nm Swivel rotary table B and C axis
- 120 compartment tool changer
- X 650 mm
- Y 520 mm
- Z 475 mm
- 42 m rapid traverse
- 15.000 rpm
- Pallets with zero point tension 630 x 500 mm
- Table load max. 300 kg
- 46 KW, 200 Nm Swivel rotary table B and C axis
- 120 compartment tool changer
- X 1.035 mm
- Y 560 mm
- Z 510 mm
- 30 m rapid traverse
- 18,000 rpm
- Table load max 1000 kg
- 35 KW, milling head
- 20 compartment tool changer
Lathes
- Hauptspindel: Futter Ø 500 mm, 2.500 Umdr.
- Gegenspindel: Futter Ø 315 mm, 4.000 Umdr. (mit Reitstockfunktion)
- Frässpindel: 36 kW, 12.000 Umdr. 5-Achs Simultanbearbeitung
- Max. Swing Ø over bed 700 mm
- Max. Drehlänge 2.000 mm
- Y- Achse +/-210 mm
- Werkzeugwechsler 80 Plätze HSK63
- Unterer Sternrevolver 12 Fach.
- Driven tools
- Lünette
- Roboter Werkstück Händling max. 220 kg
- Max. Swing Ø over bed 700 mm
- Max. Swing Ø over slide 600 mm
- Max. Turning length 1250 mm
- Driven tools
- Tailstock, steady rest
- Max. Swing Ø over bed 600 mm
- Max. Swing Ø over slide 500 mm
- Max. Turning length 1300 mm
- Upper and lower turret
- Driven tools
- Tailstock, steady rest
- Max. Swing Ø over bed 679 mm
- Max. Swing Ø over slide 550 mm
- Max. Turning length 1298 mm
- Tailstock
Quality control
- X 2.600 mm
- Y 4.500 mm
- Z 1.750 mm
- Accuracy 3.9 µm + L / 300 (L in mm)
- Load capacity 8 tons workpiece weight (active damping)
- Renishaw PH10Mplus probe
- Renishaw SP25 probe
- Installation site: Air-conditioned measuring room with high-bay warehouse for storing the workpieces. 16 ton crane system integrated.
- Vantage type
- Measuring range 60,000 mm
- Edge type
- Measuring range 2,700 mm
Additional services
Certificates
Benningsweg 27
46325 Borken-Weseke
MO-DO 07:00 – 16:00 Uhr
FR 07:00 – 15:00 Uhr
SA + SO closed